Optimal Oil Pressing Processes for Different Oil Crops
Published: January 25, 2023Category: Technical Knowledge
Different oil crops require tailored pretreatment and pressing parameters to reach high yield and desired oil quality. This guide summarizes recommended practices for peanuts, sesame, rapeseed/canola, sunflower, soybean, cottonseed, and flaxseed.
General Principles
- Moisture: 5–8% before pressing; 6–10% after conditioning improves plasticity.
- Particle size: cracking or flaking to 0.25–0.35 mm for efficient heat transfer and cell rupture.
- Conditioning: staged heating and moistening to denature proteins and improve elasticity.
- Pressing: appropriate temperature and pressure gradient for hot/cold pressing; consider second pressing or extraction as needed.
Quality & Safety
- Clean and magnetically separate to remove metal contaminants.
- Control high-temperature residence to avoid oxidation and dark color.
- Record parameters to reproduce the best results consistently.
Peanut
- Pretreatment: dehull, grade, optional skin removal for lighter color and flavor; clean and de-iron.
- Moisture & temperature: 7–9% after conditioning; hot press 110–130°C; cold press <60°C.
- Notes: hot press yields and aroma; cold press preserves more nutrients; target cake residual 8–12% (hot press).
Sesame
- Pretreatment: clean and lightly roast to enhance aroma; avoid over-roasting.
- Moisture & temperature: 6–8% after conditioning; hot press 120–150°C (fragrant oil) or cold press <60°C.
- Notes: temperature and flake fineness drive aroma release and pressing rate.
Rapeseed/Canola
- Pretreatment: clean, crack, soften, flake; low-erucic, low-glucosinolate varieties improve flavor and stability.
- Moisture & temperature: 7–9%; hot press 110–125°C.
- Notes: proper conditioning reduces green/pungent notes; control cake strength for second pressing/extraction.
Sunflower
- Pretreatment: dehull 85–90%; crack—soften—flake.
- Moisture & temperature: 6–8%; hot press 100–120°C.
- Notes: uniform thin flakes prevent choking; mild conditioning to avoid darkening; consider two-stage pressing.
Soybean
- Pretreatment: clean, crack, soften, flake; proteins are heat-sensitive—gentle conditioning.
- Moisture & temperature: 6–8%; 95–110°C.
- Notes: extraction-focused flows need excellent flake quality; direct pressing requires enhanced plasticity and pressure control.
Cottonseed
- Pretreatment: delint, dehull, clean, crack, soften—flake.
- Moisture & temperature: 7–9%; 110–125°C.
- Notes: manage gossypol via pretreatment and refining; ensure cake strength for downstream handling.
Flaxseed/Linseed
- Pretreatment: clean and lightly crack or flake; high ALA content—oxidation-prone.
- Moisture & temperature: cold press <50–55°C; if hot pressing, 90–105°C with short residence.
- Notes: prioritize nutrient retention; nitrogen blanketing and dark storage recommended; steady low feed reduces shear heating.
Control & Testing
- Online: inlet/outlet temperatures, moisture, motor power/current, barrel temperature, cake residual oil.
- Lab: acid value, peroxide value, color, solvent residual (if extraction), sensory.
- Optimization: small-batch trials and DOE to tune conditioning time/temperature, moisture, flake thickness, screw speed, and backpressure.
Equipment-Process Synergy
Shengshi Hecheng offers crop-specific parameter packages and equipment selection (hot/cold pressing, single/double screw, pre-press + extraction), along with on-site commissioning and training to help you reach stable high output quickly.
